Can a non woven fabric machine produce non woven fabric for hygiene products?
As a supplier of non woven fabric machines, I often encounter inquiries from clients about the machine's ability to produce non woven fabric for hygiene products. In this blog post, I will delve into this topic, exploring the technical aspects, the types of machines suitable for the task, and the quality requirements of non woven fabrics used in hygiene products.
Understanding Non Woven Fabrics for Hygiene Products
Non woven fabrics have become a staple in the hygiene product industry. They are used in various products such as baby diapers, adult incontinence products, feminine hygiene products, and wet wipes. These fabrics offer several advantages, including softness, absorbency, breathability, and low cost.
The quality of non woven fabrics for hygiene products is crucial. They need to be gentle on the skin to prevent irritation, have high absorbency to hold liquids effectively, and be strong enough to withstand the rigors of use. Additionally, they must meet strict safety and hygiene standards.
Types of Non Woven Fabric Machines
There are several types of non woven fabric machines available in the market, each with its own unique features and capabilities. Some of the commonly used machines for producing non woven fabrics for hygiene products include:
Needle Punched Fabric Making Machine
The Needle Punched Fabric Making Machine is a versatile machine that can produce non woven fabrics with different densities and thicknesses. It works by mechanically interlocking fibers using barbed needles. These fabrics are known for their high strength and durability, making them suitable for applications where the fabric needs to withstand wear and tear.
In the context of hygiene products, needle punched fabrics can be used in the outer layers of diapers and incontinence products, providing a sturdy and protective barrier. However, they may not be as soft as some other types of non woven fabrics, so they are often combined with softer materials.
PP Spunbond Nonwoven Equipment
The PP Spunbond Nonwoven Equipment is another popular choice for producing non woven fabrics for hygiene products. This machine uses a process called spunbonding, where polypropylene (PP) polymer is extruded through spinnerets to form continuous filaments. These filaments are then laid down on a conveyor belt and bonded together using heat or pressure.
PP spunbond non woven fabrics are lightweight, breathable, and have good tensile strength. They are commonly used in the topsheets of baby diapers and feminine hygiene products, as they provide a soft and comfortable surface for the skin. Additionally, they are relatively inexpensive to produce, making them a cost - effective option for manufacturers.
SMS Medical Nonwoven Fabric Making Machine
The SMS Medical Nonwoven Fabric Making Machine combines the spunbond and meltblown processes to produce a three - layer non woven fabric. The outer layers are made of spunbond fabric, while the middle layer is made of meltblown fabric.
The meltblown layer provides excellent filtration and barrier properties, making SMS non woven fabrics ideal for medical and hygiene applications. In hygiene products, SMS fabrics can be used in the backsheets of diapers and incontinence products, as they prevent leakage while allowing moisture to escape.
Can a Non Woven Fabric Machine Produce Non Woven Fabric for Hygiene Products?
The answer is a resounding yes. With the right type of non woven fabric machine and proper process control, it is possible to produce high - quality non woven fabrics that meet the specific requirements of hygiene products.
However, it is important to note that not all non woven fabric machines are created equal. Different machines have different capabilities and limitations, and the choice of machine depends on several factors, such as the type of hygiene product, the desired fabric properties, and the production volume.
For example, if you are producing baby diapers, you may need a combination of machines to produce the different layers of the diaper. The topsheet may be produced using a PP spunbond nonwoven equipment, while the backsheet may be produced using an SMS medical nonwoven fabric making machine.
Quality Control in Non Woven Fabric Production for Hygiene Products
Quality control is of utmost importance when producing non woven fabrics for hygiene products. To ensure that the fabrics meet the required standards, several tests and inspections are carried out during the production process.
These tests include measuring the fabric's thickness, weight, tensile strength, absorbency, and softness. Additionally, the fabrics are tested for the presence of harmful substances such as heavy metals, formaldehyde, and microbial contaminants.
As a non woven fabric machine supplier, we understand the importance of quality control. Our machines are designed to produce consistent and high - quality fabrics, and we also provide technical support and training to our clients to help them implement effective quality control measures.
Conclusion
In conclusion, non woven fabric machines can indeed produce non woven fabrics for hygiene products. The key lies in choosing the right type of machine, implementing proper process control, and ensuring strict quality control.
If you are in the hygiene product manufacturing industry and are looking for a reliable non woven fabric machine supplier, we are here to help. We offer a wide range of non woven fabric machines, including Needle Punched Fabric Making Machine, PP Spunbond Nonwoven Equipment, and SMS Medical Nonwoven Fabric Making Machine. Contact us today to discuss your specific requirements and let us help you find the perfect solution for your business.
References
- "Nonwoven Fabrics: Principles, Production, Properties, Applications, and Modeling" by K. K. Gupta
- "Handbook of Nonwovens" edited by S. Rajendran
