PP Spunbond and melt blown Nonwoven Fabric Machine

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Everything You Need to Know About PP Spunbond and Melt Blown

The PP Spunbond and Melt Blown Nonwoven Fabric Machine is a specialized equipment designed for the production of nonwoven fabrics through the combination of spunbonding and meltblowing processes. These processes are integral to creating high-quality, multifunctional nonwoven materials that find applications across various industries, including healthcare, automotive, construction, and more.

The PP Spunbond and Melt Blown Nonwoven Fabric Machine represents a critical piece of technology in the nonwoven fabric industry, enabling the production of high-performance materials suitable for a wide range of applications. The ongoing research and development in this field continue to push the boundaries of what these materials can achieve, making them increasingly valuable in both industrial and consumer markets.

Application of PP Spunbond Nonwoven fabric

Spunbonded fabrics are classified as nonwovens composed of endless filaments, and produced by an integrated process combining fiber spinning, web formation, and bonding. The fabrics are produced by depositing extruded, spun filaments onto a collecting belt, followed by bonding the fibers.

PP spunbond and meltblown nonwoven fabrics are widely used in various industries due to their excellent properties:

Hygiene Products: PP spunbond nonwoven fabric is widely used in the production of hygiene products such as disposable diapers, feminine hygiene products, and adult incontinence products. It provides a soft and comfortable feel while also offering excellent liquid absorption and retention properties.

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Medical and Surgical Applications: The fabric is used in the medical field for applications like surgical gowns, drapes, masks, caps, and shoe covers. It offers a barrier against fluids, dust, and contaminants, making it suitable for infection control and patient protection.

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Agriculture: The fabric finds application in agriculture for crop covers, weed control, and protection against pests. It allows air and water to pass through while providing a barrier against unwanted elements.

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Packaging: Nonwovens are ideal for a variety of packaging end-uses, as their exceptional lightweight, their energy-efficient production, shipping and storage. It widely used for shopping bags, fruit bags, garment bags and etc.

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Main models of PP Spunbond and Melt Blown Nonwoven Fabric Machine

The PP Spunbond and Melt Blown Nonwoven Fabric Machine is suitable for PP spun bond non woven fabric making. HG Nonwoven Macinery is one well-known non woven fabric machine manufacturer in China, which specializes in manufacturing all types of PP/PET/PLA spun bond and melt blown non woven fabric making machine such as S/SS/SSS/SMS/SMMS/SSMMS include turn-key project service.

Key Components and Process

Extruder: The machine includes an extruder that melts polypropylene granules into a molten polymer .

Spinneret: A spinneret with multiple nozzles forms continuous filaments through which the molten polymer is extruded .

Web-Forming Unit: After extrusion, the fibers are stretched and solidified by high-speed hot air or other means to form a web .

Calendering Machine: This unit is used to smooth and finish the web, ensuring uniformity and quality .

Winding Machine: Finally, the finished web is wound onto reels for further processing or use .

Model: HG-S series nonwoven fabric making machine

Technology：single spinning beam of spun bond
GSM: 20-200g/sqm
Effetive fabric width:1600mm/2400mm/3200mm(others can be customized)
Daily output: 5/7/10 ton/24hours
(more detailed info, feel free to inquiry us)

Model: HG-SS/SSS series nonwoven fabric making machine

Technology：double/triple spinning beams of spun bond
GSM: 20-200g/sqm
Effetive fabric width:1600mm/2400mm/3200mm(others can be customized)
Daily output: 9/13/16 ton/24hour(SS)

14/18/24 ton/24hour(SSS）
(more detailed info, feel free to inquiry us)

Model: HG-SS/SSS series nonwoven fabric making machine

Technology: spunbond and meltblown
GSM: 20-200g/sqm
Effetive fabric width:1600mm/2400mm/3200mm(others can be customized)
Daily output: 12/16/20 ton/24hour(SMS)

13/18/22 ton/24hour(SMMS)
(more detailed info, feel free to inquiry us)

why choose us

HG NONWOVEN MACHINERY CO.,LTD

As one of reliable non woven machine supplier, HG team are always the trustworthy choices for all customers. More than 300+ non woven fabric production lines are running well and also export to 20+ countries and regions which made HG team famous and won the good reputation. Our company introduced advanced design(5th Generation spunbond spinning technology) concept from overseas, and integrate with autonomy for the needs of the market.

Our non woven machines focus on producing high performance, eco-friendly and biodegradable non woven fabric materials.We enable our customers worldwide to produce non woven fabrics economically, reliably and sustainability.

Focus on nonwoven fabric maing machines manufacturing

Support nonwoven market analysis and feasibility report

Provide One-Stop turn key project engineering solution from A to Z

Guarantee high efficient on-site maintenance service

How To Cooperate With Us?

HG Nonwoven Machinery makes your non woven fabric business more easily and successfully!

Our address

Yiwu City,Zhejiang Province, China-322200

Phone Number

+8613634293344

E-mail

leo@nonwoven.com

FAQ

Q: What is a spunbond non-woven fabric?

A: Spunbond nonwoven fabric is a type of fabric made from spun filaments. The process involves spinning molten thermoplastic polymer filaments into fine threads, stretching and laying them into a web.

Q: What is the raw material for non-woven fabric?

A: Raw material: Polypropylene (PP), polyamide (PA), Polyester, Polyethylene (PE). Some of the processed polymers are: Polypropylene is the most used polymer for melt-blown technology. Polypropylene is easy to process and makes good web.

Q: How to choose right PP raw material?

A: The MFI(MFR) is key, consider the MFI around 27-35 g/min polypropylene granule. Also PP grade will be different in each country, but main character is same, so provide the main character the fabric you need to do with your local pp supplier and they will give help.

Q: Which non-woven fabric is best?

A: Spunbond non-woven

It is one of the most commonly used non-woven fabrics, making it best for the fashion and apparel industry. Though this fiber is not itself biodegradable, it can be made so by using biodegradable fibers. This type of fiber is made by the processes of fiber spinning, web formation, and bonding.

Q: What is spun bond?

A: Spun bonding is one of the most popular methods of producing polymer-laid nonwovens. This process is based on the melt spinning technique. The melt is forced by spin pumps through a spinneret having a large number of holes.

Q: What is the greatest advantage of non-woven fabric?

A: Nonwoven fabric is composed of oriented or random fibers, is a new generation of environmentally friendly materials, with moisture-proof, breathable, flexible, lightweight, non-combustible, easy to decompose, non-toxic and non-irritating, colorful, inexpensive, recyclable and other characteristics.

Q: What is the difference between spunbond nonwoven fabric and spunlace nonwoven fabric?

A: Spunbond fabrics are strong and durable, making them ideal for applications that require strength and durability. However, they are not as soft or absorbent as spunlace fabrics. Spunlace fabrics are soft and absorbent, making them ideal for applications that require softness and absorbency.

Q: What difference between PP nonwoven fabric and PET nonwoven fabric?

A: The core different is the raw material, PP nonwoven fabric is polypropylene, and PET nonwoven fabric is polyester.
These two nonwoven fabric is produced by different machine making lines. PET nonwoven fabric making line is much expensive than PP nonwoven fabric making line.

Q: How to differ S/SS/SSS spunbond nonwoven fabric production line?

A: S refers to one spinning beam, S spunbond fabric production line makes single layer of spunbond fabric; SS means double spinning beams which makes two layers (S1+S2)fabric; and SSS means triple spinning beams which makes three layers fabric.

Q: What does 20 GSM mean?

A: GSM means the gram per square metre (g/m2) of non woven fabric, so 20 gsm means 20g per squre metre.
You will need to know different gsm when you into different industry, like if you do shopping bag, the popular gsm will be 50-80gsm; however if you do medical use, 30-50 gsm will be better choice.

Q: How to produce colorful nonwoven fabric?

A: Master batch plays the part of color dyeing,we need to put % of master batch when we make non-woven fabric by some colors, the character of master batch are totally same as pp granules,sometimes we will put 2-5% master batch when we produce
fabric, and master batch will be found master batch factory.

Q: How to choose one suitable nonwoven fabric machine lines?

A: First please consider which business do you want to do? If you want do nonwoven fabric bag, then single beam nonwoven machine line will be your first choice.
Second to do market research to find the right size line, which size of fabric roll is most popular and acceptable in your local market.
After set a general direction in business, consider the plant dimension as well as the budget.
Anyway, HG nonwoven will always be your side to give your most professional suggestions to help you make the right choice.

Q: If I want to do nonwoven bag busineess, which production line will be best for me?

A: Single spinning beam(S) spunbond nonwoven fabric production line will be best choice for you. You can choose 1600 for start your business, if you have budget, 2400 model will be better, if limited budget, consider 1600.

Q: How about the dimension of the whole production line?

A: Different non woven fabric making line have different size. Take the standard one single beam spun bond non woven fabric line as example, 1600mm effective fabric width, the dimension of whole line will be20metres*7metres*11metres (length*width*height). If muti spinning beam, or wider fabric width, the whole production line will be bigger, detailed info feel free to contact us.

Q: How about installation, commissioning and personal training?

A: We provide turn-key service from A-Z. We will send engineer to your factory and we will give training service after installation to help your engineer run this machine.
The actual installation time takes 40-45 days, total include mechanical work/Electrical work/Training work.
For training time is by mutual discussion, if you need longer time we will also give support on it. The service is all free, but the expenses of food and accommodation need to be paid by buyers.

Q: How about payment term?

A: We do TT/LC payment as below:
(1)25% in advance since the contract is confirmed;
(2)65% balance payment should be paid before delivery;
(3) 5% balance payment should paid after installation work finish；
(4)5% balance payment should paid after machine start(within 7 days)；

Q: What is real running machine speed?

A: Single beam line is 200m/min, if more beams will be more faster, over 200m/min, details feel free to contact us.

Q: What is daily production capacity?

A: Different line and different size will have different capacity. Based on 1600S spun bond non woven fabric making line, the daily output is 5000kgs per 24hours.

Q: What are the characteristics of spunbond non-woven fabric?

A: It has a good heat resistance, as well as high tensile strength, and dimensional stability. Due to these characteristics, spunbond nonwoven fabric is commonly used for automotive and filtration applications, as well as carrier sheets, coating, and lamination.

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